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The Reference section of AirTalk.com provides key information about our hardware and software products, cable pressurization design concepts, leak locating strategies and a variety of other information. Visit this section often to learn more about cable pressurization and what we have to offer.
 
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Zero Leak Projection
The Zero Leak Projection is based on the assumption that there is one 0.0 PSI leak in the cable. It uses cable pressure, flow rates and pneumatic resistance to indicate how far the zero leak is from the measurement point. Any smaller leak—a leak reducing cable pressure to a level greater than zero PSI—must be closer to the air source than the projected distance. If there are two or more leaks causing the flow increase, at least one of them must be within the ZLP boundary.In order to make a Zero Leak Projection, three pieces of information are required:
  • Input pressure to the cable. Input pressure is determined primarily by using the C pressure gauge. Use the pressure testing valve associated with the air source and note the reading to the nearest one hundredth (0.01) of a PSI.
  • Flow rate into the cable in SCFH. The flow rater or Flow Gauge can be used to determine cable flow rates. Depending on the location and/or type of device to be read, either a Flow Gauge or a portable or panel-mounted flow rater is used. Note: You can also calculate the flow rate, as explained in this section, and use the information in a ZLP.
  • Pneumatic resistance of the cable per 1,000 feet. The unit resistance of the cable can be determined by using the pneumatic resistance tables listed in the previous section, "The Basics of Pressure." In explanations throughout this manual, references to pair numbers are abbreviated. On all pair designations of 100 pairs or more, the zeros are dropped. For example, A 900 pair, 22 gauge cable is designated as 9-22.
 
 
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Back Projection
A Back Projection is a method used on single feed cable sections to determine the distance (in feet) of a leak from an air source (or a bypass valve location). The Back Projection requires all of the information from the ZLP calculation, as well as a second pressure reading taken just beyond the ZLP defined search perimeter. Here's what you need to calculate a Back Projection:
  • Input pressure and flow rate at the air source
  • Pneumatic resistance of the cable per 1,000 feet
  • Zero Leak Projection
  • Air pressure reading at the first available location past the ZLP search limit
 
 
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Air Flow Calculation
The Air Flow Calculation is used to determine how much air is passing through a section of cable at a given point in time. Using the Air Flow Calculation, the flow rate of any cable section can be measured in Standard Cubic Feet per Hour without a flow rater or Flow Gauge. The following items and information are needed to calculate air flow:
  • C Pressure Gauge
  • Pneumatic resistance charts
  • Two pressure readings along the cable to be tested
  • Distance in feet between pressure testing valves
  • Pneumatic resistance of the cable to be calculated (per 1,000 feet)